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Restoring a Brake Van
Photos by E C Friel and Ben McDonald.
Spurred on by a member's generous donation towards the brake van scheme, the young members got back to work.
Whitehead Works Image
Thursday 7th September. A start is made at clearing out the old ballast in the ballast tanks, which bring the van's weight up to 20 tons. An amazing discovery - not only have around 15 brakeblocks been removed from the ballast tanks, but a big end of some long scrapped GNR(I) engine has been unearthed!
One of the volunteers inspects the find. Amazingly there is a 61 year old trimming still in the oil hole!
Whitehead Works Image
Whitehead Works Image
Work begins on overhauling the brake gear. Firstly the handbrake standard was removed and stored until a new floor can be put down for it to stand on. 
This isn't easy work. A pin is being removed from the brake gear so that new ones can be made at the RPSI's "Locomotive Skills" class. There isn't a lot of headroom . . .
Whitehead Works Image
Whitehead Works Image
On Saturday 9th September work continued. On the Belfast end of the van the steelwork is being prepared for painting. Here it is being wire brushed.
Work continues removing the scrap in the ballast tanks. A chain hoist has been pressed into use to remove brakeblocks.
Whitehead Works Image
Whitehead Works Image
Yet another GNR(I) coach brakeblock is removed. Annoyingly, of the 30 so far removed, none will fit the van!
Old roof bolts are removed to allow the girders to be painted. A new roof will be the first thing to be put onto the van.
Whitehead Works Image
Whitehead Works Image
New paint is applied! 
Punching out old bolts after the heads have been removed.
Whitehead Works Image
Whitehead Works Image
The tedious job of removing old swarf from the ballast tanks continues.



I hope this has given you a fun insight into work behind the scenes at Whitehead.
Why don't you come and join us?


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