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Progress with restoring GNR(I) VAN No. 81
Photos by those involved in the project.

The brake van moved from the locomotive workshop in mid January. Now a lot of the work concentrates on cleaning off rust and painting.

Whitehead Works Image
Part funded by the Northern Ireland Museums Council.


Whitehead Works Image
No.81's time in the workshop came to an end on 12th January. Wheels and bearings are now ready for service!
Once you've clicked on this picture, click on the picture you are shown to compare 81 to her long lost sister, No.4.
Whitehead Works Image
Whitehead Works Image
The weather turned sour as No.81 and little No.90 were hustled into the shed by 3BG, or "The Guinness engine" as it is known.
With exams and other academic impediments out of the way for a little while, work can now continue in earnest.
Whitehead Works Image
Whitehead Works Image
Once over the pit, the primed ballast tank ends were given a coat of grey undercoat.
Here is the axlebox which was completely overhauled, with its newly machined bearing, journal and new oilpad.
Whitehead Works Image
Whitehead Works Image
At the winter "locomotive skills" class at BIFHE, work continues on making new pins for the brake rigging. Here Edward drills the split pin holes. 
Of sixteen pins required, eleven have been completed. Here some new pins stand next to an original (rusty) pin removed from the van.
Whitehead Works Image
Whitehead Works Image
Cleaning and painting the framing of IVAN is a difficult and time consuming job. Firstly loose rust is knocked off with an air chisel, and then the surface is cleaned up with rotary wire brushes. Finally, primer is applied. It's difficult even to get a brush into this confined space!
Not so difficult to reach, but still as difficult to clean, are the bottom of the ballast tanks. On the left is the unemptied seaside tank. On the right a cleaned and painted section of the emptied out landside tank can be seen. Jobs like this are made much easier by the van being over a pit, lying in puddles is no longer required!
Whitehead Works Image
Whitehead Works Image
Mark is using "Hammerite" on these less exposed surfaces.
 The exterior of the van is being painted more thoroughly. Two coats of primer, one of undercoat and one of topcoat should keep the rust at bay for a good while.
Whitehead Works Image
Whitehead Works Image
James has been preparing a detailed wood specification for the brake van. Here are some of the samples of wood he removed for measurement. 

Firstly, one of the massive floor timbers, roughly eight inches long by two and a half inches deep. We are reliably informed that this wood is in fact oak!

 This section forms one edge of the roof. It is secured to the van by large countersunk coach screws while tongue and groove timbers are nailed into the top.
Whitehead Works Image
Whitehead Works Image
The seemingly endless task of chipping and painting behind the Belfast end bufferbeam is at last drawing to a close.
With a few deft flicks of his brush, Mark completed the lengthy task and also painted part of the spring hangar. 
Whitehead Works Image
Whitehead Works Image
James started putting undercoat on parts that have had their 2 coats of universal primer. The plan is to have wood up on this end of the van by June - and all this steelwork will need to be in topcoat by then.



I hope this has given you a fun insight into work behind the scenes at Whitehead and tech class. 2007 brings new challenges.
Why not come and see the progress for yourself?


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